High Shear Inline Homogenizer

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High Shear Inline Homogenizer Specification

Usage & Applications
Emulsification, dispersion, and homogenization in pharmaceutical, chemical, food, cosmetic industries

Temperature
Up to 120C

Noise Level
Low (< 70 dB)

Frequency
50/60 Hz

Features
Self-priming, CIP/SIP compatible, Leakproof seal, Easy maintenance

Phase
Single phase/Three phase

Type
High Shear Inline Homogenizer

Material
Stainless Steel (SS 304/316)

Capacity
Up to 5000 LPH (customized available)

Computerized
No

Control Mode
Manual / Automatic

Voltage
220V/380V/415V

Power
3 HP to 50 HP

Weight (kg)
150 800 kg (Depending on model)

Dimension (L*W*H)
900 x 400 x 550 mm (varies by capacity)

Color
Steel Silver / Customized

Surface Finish
Mirror / Matt

Process Pressure
Up to 10 bar

Seal Type
Single/Double Mechanical Seal

Inlet/Outlet Connection
Tri-clamp / Flanged (customized)

Pump Type
Centrifugal / Positive Displacement (on request)

Utility Requirement
Cooling Water, Compressed Air (as per model)

Protection
Overload, Dry Run, Short Circuit

Rotor/Stator Speed
Up to 3000 RPM

Mounting
Skid / Trolley / Fixed

Viscosity Range
Up to 80,000 cP

Fluid Handling
Liquids, Pastes, Semi-solids

About High Shear Inline Homogenizer

High shear inline homogenizer is to be designed for a high degree of mixing and replaces the simple agitator which is ineffective in mixing. It is applied where the requirement of high speed and pressure for the complicated process of mixing. It perform a different type of operations like emulsification, dissolution, high shear mixing, etc.

Inline High Shear homogenizer is to be designed for inline high shear mixers. Which is ineffective in mixing. It performs a different type of operations mixing

Flexible Design and Robust Build

Engineered with stainless steel (SS 304/316) and available in various surface finishes, this inline homogenizer supports skid, trolley, or fixed mounting. Users can select from tri-clamp or flanged connections and have the option for centrifugal or positive displacement pumps. It processes a wide viscosity range and various materials, including liquids, pastes, and semi-solids, ensuring compatibility across industries.

Optimized Performance for Demanding Applications

With rotor/stator speeds up to 3000 RPM and a process pressure tolerance of up to 10 bar, this homogenizer efficiently handles high-capacity operations. It offers customizable inlet/outlet specifications, temperature resistance up to 120C, and complies with CIP/SIP protocols. Overload, dry run, and short circuit protection further ensure safety and operational reliability.

Versatile Usage and Application

This high shear homogenizer is suitable for multiple industries, providing homogeneous mixing for pharmaceuticals, chemicals, food products, and cosmetics. Its self-priming feature, leakproof seals, and easy maintenance design make it ideal for frequent use in production environments. Available in manual or automatic control mode, it adapts to modern processing requirements.

FAQ's of High Shear Inline Homogenizer:

Q: How does the High Shear Inline Homogenizer achieve emulsification and dispersion?

A: The homogenizer utilizes a high-speed rotor/stator mechanism, operating at up to 3000 RPM. This action generates intense shear forces that break down and disperse particles, creating stable emulsions and homogenized mixtures even with high-viscosity materials.

Q: What product viscosities and capacities can this machine handle?

A: This homogenizer can process fluids with viscosities up to 80,000 cP and offers capacities up to 5000 LPH. Customizations are available to suit specific processing requirements.

Q: When is it most beneficial to use a high shear inline homogenizer?

A: The homogenizer is ideal when consistent particle size reduction, efficient dispersion, or homogenization of liquids, pastes, or semi-solids is required-especially in pharmaceutical, chemical, food, or cosmetics manufacturing.

Q: Where can the homogenizer be installed, and what mounting options exist?

A: This system offers flexible installation, supporting skid-mounted, trolley-based, or fixed setups. The versatile mounting allows integration into various production environments based on space and process flow needs.

Q: What is the standard process and utility requirement for operation?

A: To operate effectively, the homogenizer requires cooling water and compressed air, with specifics varying by model. It is equipped with safety features like overload, dry run, and short circuit protection to ensure safe and reliable operation.

Q: How easy is maintenance, and what are the cleaning options?

A: With its leakproof mechanical seals and compatibility with CIP/SIP protocols, maintenance and cleaning are straightforward. The accessible design allows for quick inspection and servicing, minimizing downtime.

Q: What are the main benefits of using this homogenizer in industrial applications?

A: Key advantages include efficient homogenization, reliable sealing, adaptability to various process needs, compliance with hygiene standards, low noise, and user-friendly operation-making it an excellent investment for continuous, demanding industrial use.

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